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Magnetic barrage and separation
Slotted separators
Flat magnetic screens
Separators for inclined product pipelines
Drill liquid separators


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FLAT MAGNETIC SCREENS


MMT Company has developed universal flat magnetic units of several typical sizes that produce strong and high gradient magnetic fields. These units can be easily mounted as additional magnetic barrage in existing product pipelines or used in development of new magnetic barrage systems e.g., for grain-collecting stations.
Design of a standard flat magnetic unit for magnetic barrage. S = 50 mm or 100 mm Recommended setup of flat magnetic units in the product flow
Figure 3: Design of a standard flat magnetic unit for magnetic barrage. S = 50 mm or 100 mm Figure 4: Recommended setup of flat magnetic units in the product flow


Figure 3 shows a flat magnetic unit that produces an alternating magnetic field. Such units can be assembled into magnetic screens of any size. The product to be purified from the magnetic particles flows over the screen, while the magnetic particles are detained on the screen surface. In this case the separator does not hinder the free flow of the product. On the other hand, the efficiency of such a separator depends strongly on the thickness of the product flow, because the ability of the screen to detain magnetic particles decreases fast with the distance from the screen.
Design of the magnetic system of the units makes longitudinal mounting of the units preferable (i.e. the product flow should be oriented along the 300 mm side of the unit).
The efficiency of the magnetic particles detainment by the screen type separators can be greatly increased if a couple of such screens are mounted in the product flow as shown in Figure 4
. In this case the magnetic field acts on the flow from both sides. Such setup is used for wooden chips purification in resin-bonded chipboard production, in grain industry, large confectioneries and bakeries (see Photos 3, 4, and 5).

Magnetic separator of the receiving bin of the elevator of type RGEL400/200 ("BUHLER"), equipped with Nd-Fe-B permanent magnets. The magnetic system is mounted on the slanted cover. An inclined lid of a transit elevator bin transformed into magnetic barrage with standard magnetic units
Photo 3. Magnetic separator of the receiving bin of the elevator of type RGEL400/200 ("BUHLER"), equipped with Nd-Fe-B permanent magnets. The magnetic system is mounted on the slanted cover.
Photo  4. An inclined lid of a transit elevator bin transformed into magnetic barrage with standard magnetic units

photo4.gif: Использование унифицированных магнитных блоков для магнитного заграждения продуктопровода прямоугольного сечения с полностью свободным условным проходом
Photo 5. Application of standard magnetic units for magnetic barrage in a rectangular product pipeline with a free product flow


Such magnetic units (see the paper of A. Ravdin and A. Dormidontov et.al.) are mounted in new magnetic separators produced by the Stock Company «ЦНИИпромзернопроект». The separators of types MCC1, MCC3, MCH2, MCH3 have the output of 175, 100, 100, and 50 tons per hour, respectively. The first two models are designed for mounting in the lines of self-flowing grain transport along the inclined sections. The length of the separators is 600 mm and 800 mm, respectively, and the size of the flow cross-section is 350x350 mm). Magnetic separators of the types MCH2 and MCH3 are designed for mounting as the receiving trays of elevator boots of the type П-100, П-50.

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